Silvercrest Submarines are the UK's premier submarine, submersibles and ROV sales and charter company with contracts performed worldwide.. |
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SUBMERSIBLE MOTORS. Silvercrest/SME specialize in the bespoke manufacturing of submersible motors, and pumps for use on Rovs, subsea trenchers, subsea ploughs, dredgers and water lift pump systems, for use in the offshore Oil and Gas and Telecommunications industries. We offer a range of submersible motors (5hp to 1500hp) for use in the more popular classes of subsea ploughs and Rovs. All of these motors are available in either SS316 or hard anodized aluminium finish. We can design and build motors to suit your individual and special project requirements. We refurbish and service a wide range of submersible motors. Our product is excellent, our prices very competitive, and our delivery schedule the best in the industry. We recently delivered ten 260kW, 3000VAC, double ended, 2 pole, stainless steel bodied motors to CTC Marine Projects Ltd, for use on their fleet of sub-sea trenchers. This was a bespoke order that was completed in just six weeks from receipt of order. We will be very happy to discuss the details of your motor / pump requirements in order to produce a detailed quote for you. Silvercrest / SME design and build specialized motors, and support packages for use on all types of Rovs and underwater vehicles in the offshore and subsea industry. These motors are usually made to order and vary from 1kW to 1500kW, 400 to 4160 Volts, 50 or 60 Hz, 2-Pole or 4-Pole. There are two common methods of construction available: - Stainless steel construction, or Marine Grade aluminium that is Black anodised to resist corrosion. These motors are usually oil filled and pressure compensated. Common operating voltages are between 2300 volts and 3300 volts - even for small 5kW motors. Certain motors can operate down to depths of 10,000 meters.
SME manufactures new Submersible and Rov motors. SME also rewinds, services and repairs all brands of Submersible and Rov motors. Including Hitachi, Pleuger, Grundfos, Mercury, Byron Jackson, Haywood Tyler, and Franklin. SME is a 100% owned and operated Australian company. Where the core business is to manufacture, supply and service submersible electric motors. Thirty service orientated staff members have the ability to service and technically support all makes and models of submersible electric motors at their Perth facility. The sales department, with a total of 75 years experience in the submersible and electric motor business, are happy to assist with any enquiries on the purchase of submersible motor engineering products ranging from 3.7kw to 1500kw, in various voltages and frequencies.
In the 1200 ft workshop facility, purpose built for the manufacture and service of submersible electric motors, SME offers the following in house services:
SME are a fully integrated manufacturing facility. In addition to a standard range of motor products SME also produce the following:
SME are also able to provide the following services:
PRESS RELEASE. Silvercrest /SME supply 260kW and
300kW submersible motors. Silvercrest/SME
have recently supplied six 400kw ROV20-4 motors, 4pole/3300vac/3
phase/60hz, stainless steel construction. Single ended for fitment with
Sauer hydraulic pumps Series-90-L250. Rated for 3000m depth operations. In
addition we have manufactured and delivered in just six weeks from
order, ten 260Kw submersible motors to CTC Marine Projects based in
Teeside, England. The motors will be used by CTC on their subsea plough
and trenching vehicles worldwide. The 260kW/ 3000V / 60Hz / 2 pole pump motors (designed specifically for use in the horizontal axis) were fitted with shafts at both ends, in order to mate with three tandem mounted hydraulic pumps on one end and a Hayward Tyler M6 single stage water pump-set on the opposite end. In this 260kW model, rather than using the pivot shoe arrangement, typical of vertically oriented pump-sets, heavy duty tapered roller bearings were fitted to the rotor to manage the water pump induced end-loads. Thus giving a calculated bearing life in excess of 11,000 hours, even when used in the horizontal axis. Depth rating on each motor is 10,000 meters, with oil filled compensation. Motor housings are 316 stainless steel, with Mylar coated windings (the ultimate in winding coating technology) being used in each motor at the request of CTC, giving an insulation rating of >16kV at a temperature of 140 degrees C.
Silvercrest/SME will bespoke manufacture virtually any shape and
size of submersible motor required for subsea operations.
100
HP ROV Submersible Motor – Immediately Available. Notice
to all Rov operators.
Silvercrest-SME has placed a 100Hp submersible Rov
motor on immediate standby. For emergency availability to
all Rov operators. The motor has the following specification and is a direct drop in replacement for the Curvetech 100HP unit.
The motor is presently set up to receive a Rexroth A10VSO140 pump, but
can be modified to accept other pump models if required.
The motor is brand new, direct from our factory and
has been constructed specifically for this purpose.
Specification.
ROV124-100HP, 4-pole, 3000v, 60Hz. Mil Spec hard-anodised T6 hardened 6061 grade Aluminium construction, with all 316 hardware. Rotor dynamically balanced. Oil filled externally compensated. Fully performance tested on Dynamometer at rated voltage and frequency. Subsea connectors for power and instrumentation. Designed for maximum electrical efficiencies to reduce full load currents. Motor designed for low operating temperatures to extend reliable lifespan. Specialised winding insulation system to ensure long operating life even under the most arduous of duties. On Deck operation generally allowable. Power 100 HP Volts
3000V Frequency
60 Hz Poles
4 RPM
1770 RPM Shaft
Woodruff keyed (see attached drawing for detail) Construction
Hard Anodized Aluminium 6061-T6 Compensation
Oil filled – external-not supplied Power Connector Burton 5757-1236-002 Sensor
Connector
SubConn BH-4-M
Should
you have any other submersible
motor / pump requirements, please contact us
at any time. Tel (+44) 1285 760620. Email:
sales@SilvercrestSubmarines.com
SUBMERSIBLE MOTOR SYSTEMS.
Silvercrest in conjunction with SME are able to offer a complete range of submersible motor systems to meet the demanding requirements of the Rov, sub-sea trenching, and manned submarine industries. Manufactured to exacting standards, our motors are more competitively priced than any comparable motors on the market today. ROV / TRENCHING REPLACEMENT MOTORS. We offer a standard range of direct replacement motors, designed as a direct replacement to fit into many of the more popular ROVs and trenching systems in use today (for example, the Perry, Hydrovision and Slingsby underwater systems). Silvercrest can offer bespoke manufacturing of motors to meet your specific requirements. We recently completed the design of a 290HP / 300VAC trenching motor for use in subsea trenching operations. Also available upon request are matched High Voltage Transformer Units (HVTUs) and electronic soft starts for each standard replacement motor. HVTUs are custom built to your specification.
Our standard ROV / Trenching Replacement Motor Range include:
MANNED WET and DRY SUBMARINE PROPULSION SYSTEMS. Historically, over the last fifteen years electrical submarine thruster systems have been problematic. Notably AC motor controllers and DC brush motor powered thrusters have been the cause of many a company’s downfall. Other problems such as 120VDC battery buss voltages have compounded the overall problem. Since the early tourist submarines first came into use during the mid 80’s, motor controller technology has steadily developed. Certain manufacturers have produced systems which have proven to be more capable and more importantly, reliable than their early counterparts. Unfortunately, this leaves quite a few of the older tourist and research submersibles struggling with the older unreliable systems that are still in use. A little known fact is that motor drive systems have a finite operating life, indeed they have a ‘shelf life’. This is due to the deterioration of the large capacitors used in the drive controllers. This occurs even when the drive is not in use. If a drive is more than five years old, then it’s capacitors are already approaching the end of their useful life. As a result these drives are now becoming tired and often prone to failure. Usually with accompanying pyrotechnics!
Once the problems have been identified and assessed, where needed, we will re-design your battery buss arrangement to produce a working voltage suitable to run a reliable and powerful thruster system. We will then design the motors specifically to meet your requirements. The pressure compensation system is added and the final stage of the design process is matching the correct drive with your new motors. Recently Silvercrest completed the installation of our 69kW (6 x 11.5kW) AC propulsion and ballast system into one of the Odyssey class tourist submarines in Southeast Asia. The system utilizes a state of the art, purpose built, 11.5kW thruster / ballast pump motor. A custom built submersible, 3 phase, AC, squirrel cage induction motor encased in a 316 Stainless Steel compensated housing. The motor was designed specifically to match the available buss voltage and it’s dedicated motor invertor controller. The Silvercrest motor is smooth, quiet and powerful.
A twin Burgmann tandem mechanical shaft seal arrangement, fitted on each motor shaft, provides protection from water ingress. This works in conjunction with a custom built 33 Lt capacity oil-filled central motor compensation system. Great attention has been applied to designing our motor systems for reliability and a long working life. All components are rated to at least 150% of required working capacity. This over rating of individual components ensures that no single part of the system can ever be overloaded during correct use. Specific motor functions and operational profiles can be catered for and programmed into the CT controller. For example the Odyssey system has a ‘Turbo’ function, whereby the motors run normally with a 7.5kW max output. At the flick of a switch on the pilot’s console, the motor can be enabled to output it’s maximum 11.5kW (for 1½ minutes) for use in maneuvering emergencies. Motors and drives of various ratings are available from Silvercrest, utilizing many of the same frame parts. For example our 15kW motor utilizes the exact same parts as the 11.5kW unit, but with more motor laminations and therefore a slightly longer body. This reduces your spares requirement even when mixing and matching the motor sizes. Military spec versions of the motors are also available on request.
Silvercrest offer a return to dealer, two-year warranty on all parts, subject to correct usage and subject to our standard terms & conditions. General Specification for Silvercrest 11.5kW / 240VAC Thruster Units as fitted to a Tourist Submarine. Motor:
Depth Rating 3000 Mts Drives: Type Compensator: Type Expanded bellows * Actual dynamometer measured
WD Sump Pump / Slurry Pump Submersible Motors.
The motor winding compartment is air "filled", with an oil
chamber for the mechanical seal/oil seal chamber. These IP68 motors are
designed for vertical shaft down operation driving pumps. SME can provide
this range of motors with a variety of flange and shaft options. These
motors can be provided with mounting facilities to suit the bulk of OEM
products available today and also with the option of standard IEC or NEMA
shaft and flange dimensions. SME can offer different mechanical seal/oil
seal, and thrust bearing arrangements to suit different customer preferences
and requirements.
SME motors are generously rated by design so they can tolerate overloads, lack of cooling, and general abuse. They can run under full load for 15 minutes not submerged with no external cooling - hence the name "Wet AND Dry". The motors are fitted with moisture detectors and thermal protection. Provided these are properly connected and set up to give advance warning of problems, these motors should give many years of reliable service, provided regular maintenance is undertaken by suitably qualified service technicians.
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New Thruster system for Dutch
Submarine.
Silvercrest
/ SME recently supplied
a complete new thruster system for PC1805 a dry-transfer submarine
owned by the Dutch Company OTN, that has an operational depth of
1000ft (300m).
SME
10kW / 160VAC (inverter controlled - 240VDC supplied) thruster.
OVERVIEW. The new
propulsion system is 240VDC based, using
a 6-pole motor with its invertor drive programmed for maximum
frequency output of 40-45 Hz. Using a directly driven motor to
propeller configuration, this relates to a top speed of 900RPM.
The thruster nozzle and propeller were designed for optimum
performance at this speed, with as linear a performance profile as
possible. In order to improve the reliability of the system and to
reduce motor, invertor and associated cabling sizes, the battery buss
voltage from each battery pod was connected in series via a new
purpose built 240VDC distribution panel.
As the
supply to the inverters was derived from a battery, the issue of
supply frequency was not a concern.
Therefore we opted for 50Hz inverter units as these are more
‘standard’ and therefore more readily available and cheaper.
Silvercrest/SME controller specialists carried out the initial
invertor installation and commissioning of the motors and controllers.
During installation the motor controller sets were ‘dynamometer’
tuned using an in-built optimization facility.
The controllers can then be either generically programmed for
use in any location or individually in-situ programmed to provide
optimum operating performance for each given motor operating position.
For
motor speed control signals into the inverter, the simplest option,
from a fault finding and maintenance point of view, was to provide an
analog voltage signal (+10VDC to -10VDC).
This option required a small interface bi-directional interface
PCB that was mounted directly on the face of the controller. We have
used this option on other manned submarine applications with excellent
results.
The
propellers and nozzles were custom designed for each application,
using computer 3D modeling to analyze the CFD of our designs to
visualize and adjust operating profiles. As a result we are able to
design for optimum performance and efficiency.
(Example:-
Finished 3 blade results).
SPECIFICATION
- 240 VDC BUSS PROPULSION SYSTEM
Main
Thruster – 10kW / 160VAC.
kW
-10kW @ 50 Hz Volts
-160VAC from inverter with 240VDC main battery Frequency
-50Hz Phase
-3 Ph Poles
-6 poles Max Speed
-900RPM (Limited by Invertor) Direction
-Bi-directional Depth rating
-3000m nominal Housing
-316 Stainless Steel Mounting
-As agreed Nozzle
-650mm
dia max Propeller
-3 blade bronze (4 blade skewed optional TBA) Weight
-110kgs Connectors
-Directly moulded at motor. Power Factor
-0.85 Pressure
compensation
-External 3-5PSI compensator unit.
Lateral
and Vertical Thrusters – 3kW / 160VAC.
kW
-3kW @ 50z Volts
-160VAC from inverter with 240VAC main battery Frequency
-50Hz Phase
-3 Ph Poles
-6 poles Max Speed
-900RPM (Limited by Invertor) Direction
-Bi-directional Depth rating
-3000m nominal Housing
-316 Stainless Steel Mounting
-As agreed Nozzle
-420mm
dia Propeller
-3 blade bronze Weight
-70kgs Connectors
-Directly moulded at motor. Power Factor
-0.85 Pressure
compensation
-External 3-5PSI compensator unit.
Main
Motor Controller (11kW).
Type
-DC-AC
Variable Frequency. Drive SK42xx Volts in / out
-240VDC
/ 160VAC Max kW
output
-11kW Frequency
-0-50
Hz (Limited to 45Hz by programming) Phase
-3 Ph Speed
-0-50
Hz Dimensions frame 4 @ 240VDC
-H368mm x
W250mm x D260mm Weight
-30Kg
Motor
Controllers (4kW).
Type
-DC-AC
Variable Frequency. Drive SK22xx Volts in / out
-240VDC
/ 160VAC Max kW output
-4kW Frequency
-0-50
Hz Phase
-3 Ph Speed
-0-50
Hz (Limited to 45Hz by
programming) Dimensions frame 2 @ 240VDC
-H368mm x
W155mm x D219mm Weight
-7Kg Control
-Open Loop Vector control
-Speed or torque control
-Speed reference input: -10 to +10 V
-4 digital inputs -Switching
frequency: 3 (default) 6; 12; 18 kHz
-Output
frequency 0 to 1500 Hz -Accel
and Decel ramps (linear and S type) -Positive
logic control -Serial
communication. Modbus RTU RS485 via R
J45 connector -Baud
rate 4800, 9600, 19200 or 38400 bits/s -DC
injection braking as standard -Dynamic
braking transistor as standard -Dynamic
motor flux V/Hz for energy saving -Quadratic
motor flux V/Hz for fan and pump
Protection -Undervoltage, Supply and DC Link overvoltage, Phase loss, Drive overload, Instantaneous overcurrent, Short circuit, Ground fault, Drive thermal, Watchdog, Motor thermal. Pilots Control Console (PCC)
Single
3 axis Joystick.
3 axis Potentiometer 100% Trim Controls
Thruster Enable Switches x 5
Thruster ‘Turbo’ On/Off Switch Compensation
External
single point, 3-5 PSI over-ambient complete
with hoses and fittings.
For more information. Please contact:
SILVERCREST / SME. Tel: (+44) 1285 760620 Email: sales@SilvercrestSubmarines.com
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